Problem with Castile

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ca_soap

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I am a bit perplexed at this one as I have done many things but have yet to have one fail such as I have with my first batch of castile. It has been in the mold for close to 24 hours now. It appears to be in a state of partial gel but it is beyond that because it has cooled off. It is also hard on the ends but soft in spots. Here are the details from the beginning, where did I go wrong and what would have caused such a problem?

Recipe which was ran through SoapCalc:

2040 grams olive oil (I used regular olive oil, not pomace and not Extra Virgin, just store bought olive oil
714 grams water
254.25 grams lye

This was superfatted at 8%, water was 35% of oil weight
Nothing else was added. oil was at just over 95 degrees and lye solution was just under 105 degrees when I blended them. I blended to a heavy trace which to me seemed to come quicker than expected considering I was using 100% olive oil, less than 5 minutes from mixing to heavy trace and pouring into mold.

Soap mixture was poured into paper lined wood mold. Finished loaf is 3 1/4" x 3" x 19". I covered top of mold with saran wrap to keep air out then placed wood lid on mold then insulated mold by wrapping it in quilted padding.

Upon checking on soap after about 18 hours I found that there was liquid on top of the soap under the saran wrap that appears to be glycerin, it is thinner than Olive oil but isn't water as it has thicker, slicker texture. I have left loaf uncovered in mold for approximately last 4 hours, nothing has changed other than some ash now forming on top. I just unmolded and loaf feels hard on outer edges but that outer edge is soft underneath.

Any thoughts as to what I did wrong or why this reacted the way it did? It has been sitting at room temp also by the way, approximately 70 degrees.

Can this be rebatched? Should I rebatch sooner rather than later or should I wait longer to see if it sets up?

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What numbers for oil did you put into soapcalc and did you calculate under percentage for oils or pounds?

Castile will take longer to get hard, in my limited experience, and I don't wrap as it takes longer if I do. It should be fine, but it needs to sit a while longer.

Can't figure your numbers yet, but there is no big problem other than time.

I also found individual silicone molds help with the unmolding castile time by a day or two.

It is fine, just needs to sit, if I have figured 5lbs of soap according to your numbers, I used Soap Calc and Brambleberry lye calc, and I still get a lot of water in your calculations.

No biggie, let it sit, it may take a while in winter temps to dry. Keep in mind it is also cold, so the h20 will not evaporate as quickly as summer on top of the table. (Forget that on the floor, takes days longer due to colder air.)

It looks fine, partial gel for sure, but it may need another day or more.
 
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Thanks for the input, with this being a first for me I was kind of at a loss and wasn't able to find anything by searching other threads. I figured it by weight not percentage and used grams. I wrapped it as I was hoping to get a full gel on it instead of a partial. The mold is too big for me to CPOP. I will give it some more time and see what happens.
 
I'm sure as soon as you can unmold and cut it will be a very lovely soap. :)

Please do post cut pics!

First soaps are so special to every soaper.

Can't wait to see how it turns out! :) :)
 
I'm rebatching my first attempt at castile, partially because it was an unattractive partial gel with many of the same issues you've mentioned and partially because I want to try rebatching, and a homely, simple soap seems to be as good a candidate as any.
 
Well I cut this late last night. I really feared I was going to have free oil flowing out of it when I cut it but turns out that didn't happen. Ended up with a partial gel. The below picture was just taken so the soap had been cut for around 18 hours at this point. I can deal with this. My next batch I will do my best to prevent it from gelling.

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Looks Great. Now the real waiting to unfold.
At least you were paying attention. I got tired of checking my newly poured Castile. Then on the fourth day it turned rock hard.
 
The line from the gelled to ungelled portion will become less distinct over time. However, I think it looks really pretty just as it is.

Only thing I'd do differently is to use a lot less water. I'd use 500 grams at most, maybe 450, since Castille takes so long to cure anyway.

The only time I did Castille (I don't much care for it, it turns out), I also got partial gel - and it was in the refrigerator. Go figure.
 
OH, MY GOD, THE REBATCH IS SO BEAUTIFUL!!

The original loaf was in a Pringles can mold, and sort of came out as a nice-smelling pillar of muddy terra cotta. It had weird oozes (I made it with red wine) and strange variegations caused by the partial gel. I tried CPOPing to fix it, but it didn't do much. So, I smooshed it up with my hands, boiled it in an oven bag, re-molded it, dusted it with crimson sparkle mica, and now it's GORGEOUS. I didn't realize how much I'd like the look of HP soap. I wish I'd taken before and after pics.
 
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