Looking for wood soap loaf mold

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I'm not sure what section of the forum to put this in so if you need to move it, go ahead.

I have two 5lb molds from Nurture Handmade. While I love the company, I don't know why the silicone causes me problems. The bottom of the loaf is always much softer than the top, and from the looks of it, I need to increase the amount I can make at once. I've tried lowering the water amount by several different amounts, sodium lactate, salt, lowering soft oils, and everything else possible to stop this problem. Usually, I get a bit of overheating so the loaf cracks on the top too.

I live in Louisiana so humidity is just a reality of life and my making area is the furthest area of the house away from the AC and the heater. Given my house is 1540 sq feet, there's only so much I can do, and I can't afford the expense of a dehumidifier.

So I'm wondering if a wooden mold would just be better. But I want to keep the soap the same size as the bars I have now. The molds inside with the silicone are 18 inches long, 3.5" wide and 2.5 inches high. It's been surprisingly difficult finding anything that's 3.5" wide. I'd make my own but I don't have saws and stuff in my house and it seems ridiculous to buy one just for this and nothing else plus it would take alot more physical effort than I'm good with given that I have bronchitis.

Can you suggest somewhere I can buy this from?
 
@MelissaG , this might be a dumb question, but doesn't Nurture Handmade sell wooden molds to fit all their silicone molds? It seems like that would be the least expensive route since you wouldn't have to buy another silicone mold. Plus, you like the size. If not, maybe you can go to a local lumber store and see if they can recommend someone. I got a referral to build a fence at my house like that. I just went and said "do you have customers who come in and buy lumber for fences?" They gave me a few names.
 
My suggestion would be to take your mould to a wood working group or association and see if they can make them for you, usually they are not expensive and happy to help out. Dh, belongs to a Men's Shed here in Oz and they get people wanting help for different things, there is always someone that will make it.
 
I live with humidity also. Have you tried any Sodium Lactate? Waiting longer to unmold? Pulling the sides of the silicone away from the soap a day later and then the day after unmolding it. Get a fan in your soap area, it has helped me out.
 
Are you looking for a wood mold without a silicone liner, or a wood mold with a silicone liner, as opposed to a standalone silicone mold? For the “standard” width wood molds with silicone liners made by Workshop Heritage the interior is 3.5” wide. This mold makes a 20” loaf.
 
@MelissaG , this might be a dumb question, but doesn't Nurture Handmade sell wooden molds to fit all their silicone molds? It seems like that would be the least expensive route since you wouldn't have to buy another silicone mold. Plus, you like the size. If not, maybe you can go to a local lumber store and see if they can recommend someone. I got a referral to build a fence at my house like that. I just went and said "do you have customers who come in and buy lumber for fences?" They gave me a few names.
They do but only the silicone ones have an inside measurement of 18"x3.5"x2.5". But I don't want to use the silicone. I'd like to try just plain wood and see if that works better for me.

Are you looking for a wood mold without a silicone liner, or a wood mold with a silicone liner, as opposed to a standalone silicone mold? For the “standard” width wood molds with silicone liners made by Workshop Heritage the interior is 3.5” wide. This mold makes a 20” loaf.
Without. The bottom of all my soaps solidifies alot slower than the top and I'm starting to think the reason why is the silicone. I've tried everything else.

I live with humidity also. Have you tried any Sodium Lactate? Waiting longer to unmold? Pulling the sides of the silicone away from the soap a day later and then the day after unmolding it. Get a fan in your soap area, it has helped me out.
Yes, It helps a little but not that much. I can wait a couple weeks to unmold before it's ready. Or more. I described everything I've done in my first post.
 
They do but only the silicone ones have an inside measurement of 18"x3.5"x2.5". But I don't want to use the silicone. I'd like to try just plain wood and see if that works better for me.
@MelissaG - I see.
Too bad you're having issues with the silicone. It seems so easy. Using silicone, the ends of my loafs are always a little funky. I don't want to think about what my loaf would look like if I had to fold up freezer paper .... Good luck!!!
 
From my understanding, you currently are using Nurture wood molds with silicone liners. If I were looking at making a potentially costly investment in new molds, I would try a batch in your current wood molds lined with freezer paper to see if the silicone is contributing to the problem. I know this will give you bars that are not the size you want, but you should be able to section off your mold to make a smaller batch. It would be disappointing to order new molds and still have the problems you are currently having, especially since silicone is so much easier (for me anyway - I really suck at lining molds with freezer paper).
 
You mean plain wood with a freezer paper liner, right?
Yes exactly.
@MelissaG - I see.
Too bad you're having issues with the silicone. It seems so easy. Using silicone, the ends of my loafs are always a little funky. I don't want to think about what my loaf would look like if I had to fold up freezer paper .... Good luck!!!
You'd think but thats part of the problem. The ends always look smooshed on the bottom when trying to remove them from the mold and they're really soft like the way soap dough is.
From my understanding, you currently are using Nurture wood molds with silicone liners. If I were looking at making a potentially costly investment in new molds, I would try a batch in your current wood molds lined with freezer paper to see if the silicone is contributing to the problem. I know this will give you bars that are not the size you want, but you should be able to section off your mold to make a smaller batch. It would be disappointing to order new molds and still have the problems you are currently having, especially since silicone is so much easier (for me anyway - I really suck at lining molds with freezer paper).
I'm actually considering buying a small wood mold. Like a 1 lb mold. And just trying that.
I think I'd die of impatience if I had to wait that long to unmold my soaps!
Yes, it's been driving me crazy.
 
Problem is that my current loaf molds are 5lbs.
You would have to cut a piece of cardboard or something sturdy enough to fit tightly in your mold, then line the portion you are going to fill with soap batter. It's not perfect, but for a test it should give you an idea of how well your recipe works in a wood mold without a silicone liner.
 
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