I do my salt bars in the BB square silicone multicavity mold, and use Irish Lass' formula (100% CO, Coconut milk for liquid, 25% salt, 13% SF), 16 oz. of oils. It always fills up 5-4 oz. cavities exactly (flush with top of cavities). So, 16 oz. of oils + 4 oz. of salt = 20 oz. total (or 5-4 oz. cavities). I imagine for messier calculations (such as 80% salt), you'd take your oils + 80% of your oils (if you're using this much salt) and that will give you your total volume:
16 oz of oils + 12.8 oz salt = 28.8 oz. total volume
Make sense?