Keep in mind that you are dealing with two different types of measurements:
Fluid Ounces = Volume
Ounces = Weight
http://www.differencebetween.net/sc...s/difference-between-fluid-ounces-and-ounces/
Water is unique in that the fluid ounces (volume) is equal to the ounces (weight). Oils typically are not equal between volume and weight... or equal to each other for that matter. For example it takes a lot less volume of castor oil to equal the same weight as Sunflower oil (sunflower oil will more volume), because castor oil is heavier. So while your OO type might have slight differences comparing volume to weight (Pomace OO might have less volume for the same amount of weight as say EVOO), that isn't the problem in your case. The difference really is that fluid ounces is not the same as weight ounces.
Keep in mind that SAP values are set by weight of oil to weight of lye, so it is important to follow weights and not volume.
Actually, 1 fluid ounce of water does not weight exactly 1 ounce.
With the metric system, 1 ml of water at 4C was *supposed* to weigh 1 gram, but because of unit redefinitions over the years, that is not entirely accurate anymore either. Nothing wrong with the metric system, but there is nothing intrinsically special about it. It's just another arbitrary scale they they just happen to use powers to 10 to define multiples.
Water has a density of 999.9720 kg/cu-m or 0.9999720 g/ml. Not exactly 1g/ml, but pretty close.
A gallon (liquid) has 128 fl-oz in it or 231 cu-in (exactly).
A pound is legally defined as 453.59237 g.
There are 2.54 cm per inch (exactly).
1 cc (cubic centimeter) = 1 ml (exactly).
Therefore, a gallon (liquid) = 231 * 2.54 * 2.54 * 2.54 = 3785.411784 ml
Since there are 128 fl-oz in a gallon (liquid), 1 fl-oz = 29.5735295625 ml
And since water weighs 0.9999720 g/ml, this means that 1 fl-oz weighs 29.57270150367249 g.
So, 1 fl-oz weighs 29.57270150367249 (grams) / 453.59237 (grams/lb) * 16 (oz/lb) = 1.043146347587 oz (weight).
An ounce (force) is different than an ounce (liquid) and that is also different than an ounce (dry volume).
So, the old adage "a pint of water equals a pound" is not quite right... It's more like a pint of water equals 15.338212 oz (weight).
Not just in soap-making, in EVERYTHING. Baking especially.
Also, using metric makes a lot more sense, too.
But old habits die hard in some parts of the world...
There's noting magic about the metric system. It's just another arbitrary system of measurements. The issue here is not metric vs "US Customary" measuring systems, but measuring things by volume instead of weight of not understanding that there is a difference between volume units and weight units that are often referred to by the same name. When someone says "ounces", are they talking about ounces of force (weight), ounces of liquid volume, or ounces of dry volume? Many people don't even know that there are 3 different types of ounces in the "US Customary" system of measurement (and I'm not even going to include the UK's Imperial measuring system in this discussion). For baking, if you truly want consistent results, you should measure your ingredients by weight. It doesn't made a difference whether you are using the US's system or the metric system. You just need to know your system of measurement and be consistent in the use of it.
Fats have a specific gravity of about 0.92. Water has a specific gravity of 1.0.
8 volume ounces of water weigh 8 weight ounces
8 volume ounces of fat weigh 0.92 X 8 = 7.4 weight ounces
14 volume ounces of fat weigh 0.92 x 14 = 12.9 oz
Remember also that measuring volume in a measuring cup is really, really inaccurate for the purposes of making soap. If you're measuring a weight of 12 weight ounces for 14 volume ounces of fat, the difference of 0.9 wt oz was caused by how inaccurate your measuring cup is.
If you convert your recipes to grams, all this confusion magically disappears. I recommend it.
And remember that there are 2 different volume ounces -- fluid ounces and dry ounces...
A dry pint is 33.6003125 cu-in (exactly).
A fluid pint is 28.875 cu-in (exactly).
https://en.wikipedia.org/wiki/Pint