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I melt lard in the microwave and try to get it out before it's completely melted, then stir it until it's all liquid. Then I add the palm or coconut to melt using that heat. I've never melted it over a direct heat source. It smells very slightly but I've never had a soap smell porky. Make sure your lard/tallow is fresh, stored in a cool place and doesn't smell before you start. Maybe it's not rendered properly? Or maybe mutton tallow is just strong smelling. Does anyone else use it?