Kaolin clay grains in finished soap

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So I've stuck my toe into the clay swimming pool and botched a batch. :rolleyes:

I've been hydrating the KO in a splash of room-temperature water and stirring with a small hand whisk until smooth. I add it in after the lye is poured. My first two batches went swimmingly. The third, however, I didn't pay close enough attention and didn't blend well enough. The result was teeny tiny grains of KO lumps evenly dispersed through the finished bars that are almost impossible to see but hard and sharp as all heck. Doubly sad that this batch was particularly good, except for the sand-paper effect.

Is there anything I can do to salvage them? KC grains won't magically disappear if I grate the bars and mix them into another batch, will they? (she asks with a hint of hope).

I've been finding TD a challenge too, so this is just a reminder that I need to up my blending game. Next time, I may try SB KC in batch oils, or the palette knife smoosh, or blending into my FO -- so many options! So much soap to make!

Thank you!!!
 
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Thank you so much for the advice! I've been afraid to go the slow cooker route, it looks daunting, but maybe this is an opportune time to try.
 
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I used to mix the clay in with the lye water BUT, i had troubles, for one it expands in water , and i found when using Halloysite clay it would make little conglomerations, , I now mix my clays and feldspars in the soft oils heating them on low heat , 1st wisk them and then use a 100 mesh screen and screen them back and forth 3 to 4 timesand it gets dispersed nice, and i use a rubber spatula to gently force it thrue the screen. I made my own screen from a gold pan that way it fits most bowls I have, and this way the clay does not expand in the oil , but only gets activated after saponification, and really make a nice lather
 

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