cleanwater said:
I'd be curious about contaminants, though as a chemist I'm not actually sure which kind would be purer...
There are three methods that commerical lye is made through eletrolosis of salts
Mercury cell process (also called the Castner-Kellner process); sodium ions are reduced to sodium metal, which forms an amalgam with a mercury cathode; this sodium is then reacted with water to produce NaOH. There have been concerns about mercury releases, although modern plants claim to be safe in this regard.[5] Does leave mercury traces
Diaphragm cell process; uses a steel cathode, and the reaction of NaOH with Cl2 is prevented using a porous diaphragm, often made of asbestos fibers. In the diaphragm cell process the anode area is separated from the cathode area by a permeable diaphragm. The brine is introduced into the anode compartment and flows through the diaphragm into the cathode compartment. A diluted caustic brine leaves the cell. The sodium hydroxide must usually be concentrated to 50% and the salt removed. This is done using an evaporative process with about three tonnes of steam per tonne of sodium hydroxide. The salt separated from the caustic brine can be used to saturate diluted brine. The chlorine contains oxygen and is purified by liquefaction and evaporation.[6][7] asbestos has been known to be cancer causing
Membrane cell process; similar to the diaphragm cell process, with a Nafion membrane to separate the cathode and anode reactions. Only sodium ions and a little water pass through the membrane. It produces a higher quality of NaOH. Of the three processes, the membrane cell process requires the lowest consumption of electric energy and the amount of steam needed for concentration of the caustic is relatively small (less than one tonne per tonne of sodium hydroxide).[6][8]
It is obvious only one is abcent of dangerious levels of toxins. The membrane cell process.
The first using mercury has been the blame of high levels of mercury in frutose sugar which uses caustic soda in its making.
You would think in these times of awareness that the third and most safe methods of collecting lyes ,membrane cell method from salts would be the perfered way. But from my studies so far. Only 13% of the lye supplies, both sodium and potassium hydroxcide ,are made using this method. Due to the expense of factory equipment needed to upgrade to this safer method.