26% salt Saturated solution 26g/100g...
Please keep in mind that is the solubility of salt in a mixture of salt and plain water. Not the solubility of salt in a sodium hydroxide solution.
"...150g lye in 150g water total needed 250g to hold 26g salt and NaOH in solution...."
It doesn't quite work that way. If you make a 26% solution of salt and water (26 g sodium chloride + sufficient water to make 100 g total), and then you add sufficient NaOH, you'll find the solution will turn milky. That is salt precipitating out of the NaOH solution -- meaning some of the dissolved salt has returned to its solid form.
The problem being addressed was that a small amount of salt was not dissolving easily when it was added to the lye solution. From a practical sense, reversing the add order (salt first, lye second) solves the problem (the salt gets fully dissolved first).
I realize what the question that was asked. I gave a valid answer.
If you want a solution of NaOH, salt (sodium chloride), and water that is saturated with salt, the order of mixing doesn't matter. Add the salt first, add it second -- it really doesn't matter. You will end up with a solution of NaOH and water that is as saturated with sodium chloride as is possible for the given NaOH solution concentration.
What is affected by the order of mixing is what happens to the excess of salt in the mixture. If you add the salt first to the water to get a saturated solution of salt in water and then add the NaOH, not all of the salt can remain in solution. Excess salt will precipitate out as fine crystals.
If you do the reverse -- NaOH first and salt second -- enough salt will dissolve to make a saturated solution, but excess salt cannot dissolve and will remain as larger crystals.
In both cases, you still have a saturated salt solution with any excess salt in the form of solid crystals, it's just the size of the salt crystals that's different.
I realize what I'm saying might sound like I'm picking nits, but if we're going to be talking about the science of how this works, I think it's good to be accurate about the science. Otherwise, let's all just keep it real simple by saying "add the salt to the water and then add the NaOH" and leave it at that.
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