Are there any variables that affect how fast it hardens once in the mold?
Oil blend and batches (changed supplier, pomace OO vs. EVOO, forgotten to melt up the whole batch of palm oil upon arrival…), lye concentration, SB discipline/state of trace when pouring, colourants, EOs/FOs, mould size/shape/material/insulation, cleanliness of mould lining, residual oils (fatty oils/EOs/FOs) soaked into the silicone, batter temperature (false trace?), temperature during initial saponification (uneven heating of the oven/heating mat during CPOP?), insulation or not.
Probably a few more. Everything, essentially.
Do you use sodium lactate? How precisely do you measure it?
@Catscankim Sorry to hear. That's ridiculous. Sodium lactate is most often made from corn. People opposing its use as a “chemical” don't know/refuse to admit that every substance is a chemical. If they don't want sodium lactate in their soap, they should refuse sodium oleate/palmitate/laurate too, let alone
DHMO . Chemical free soap = no soap, they should better stop washing themselves altogether (as well as eating and drinking).
The fact aside that they're obviously not knowing what they're talking about, it's still absolutely possible to add sodium lactate not as a fine chemical out of a glass/plastic bottle, but from less “refined” sources. I don't have/use cosmetic-grade sodium lactate, but got some lactic acid from a brewery/winemaking supply, and make sodium lactate by neutralising it
in situ with some extra NaOH (with some extra math). The same is possible with the similar working sodium acetate, from vinegar. Yoghurt is a popular HP post-cook addition that converts into sodium lactate when stirred into the soap paste. Sourdough is another excellent source of lactate from guaranteed biological origin (evaluate non-gluten-free vs. triple rice cross-over).