How funny. I use granulated sugar in just about all my recipes @ 1 tablespoon ppo, (except for 1 particular recipe), and I never get overheating or cracks in them even though they all gel. It doesn't matter if I soap cool or hot either- no cracking or overheating in my sugared batches at all. Now, I've had cracks happen when I've used honey before, but never with granulated sugar. Hmmm.....I like a good mystery.
What's even more funny is that one particular recipe that I mentioned above that I add no sugar to- it is very high in coconut oil (70% to 100%), and wouldn't you know it- that is the only soap that I make that overheats and gets cracks like clockwork, even if I stick it in the fridge in the hopes of preventing gel (it
always gels, nevertheless).
I stumbled upon a way to prevent the cracks from forming in that particular recipe though.... bubble wrap. I just cover over the top of my freshly poured coconut oil soap with a layer of bubble wrap, cover over the bubble wrap with my mold cover, and then I weigh the cover down with something heavy until it's done gelling or until I'm ready to unmold. Of course, the bubble wrap gets pressed down into the soap and gives the top of all my coconut oil soaps a honeycomb-type look to them, but it actually looks pretty cool, and best of all- there are no more cracks.
Well, based on my own experiences with sugar, I would venture to guess that the sugar may not be your actual culprit, but your oils and maybe even your fragrance oil instead. What oils are you using?
IrishLass