Dear Lankan,
I suggest that you give up with BHT and BHA as well in soaps.
1. Yes, concomitant use of BHT and EDTA Sodium gives better results. BHT and BHA are so called "chain killers". They stop the chain reaction of forming free radicals. Usually free radicals are formed from organic compounds in cosmetic products. They come from lipids and other components. BHA and BHT react with that radicals to give harmless products. The reaction of forming free radicals from lipids and others is catalysed by ions of metals like Ferrum, Copper and others. EDTA scavenges that ions. The scavenging property of EDTA strongly depends on pH. At high values of pH EDTA has different ability to works than in acidic. The pH in creams is below pH 7. At pH 9 EDTA still can scavenge Ferrum but there is no certain information. Adding second chelator as citric acid is good idea. But in soap you can't have citric acid since it will be transformed in sodium citrate. EDTA Sodium is also half acid in it's usable form. If you fully neutralise EDTA it won't be chelator. It's not that simple to use that compounds everywhere.
2. If you dissolve BHT in water at pH 9 BHT is no more lipid soluble and it can not work effectively to protect the oil. Maybe BHT has lipid solubility above pH 9 but I doubt it is enough to do it's work. Also the water soluble form may work as free radical also. So instead protection it may be oxidizer. You need the antioxidant to be soluble in the media that is protecting. That is why you can't use vitamin C to protect lipids and BHT to protect aqueous solutions. Modern chemistry makes different antioxidants for different fields of use.
3. You can't neutralise liquid soap below pH 8 or 9 for two reasons. First it will precipitate. Second it won't be soap anymore. Soaps are ionic detergents and their abilities are strongly dependent on pH. Yes commercial soaps are SLS, SLES and other non-ionic detergents like coco glycoside. They are more tolerant to pH lower than 8-9.
4. Both BHA and BHT can cause cancer. As I told you they can act as oxidizers in specific conditions. None of the modern chemicals legally used in cosmetic products can cause cancer ALONE. In combination with other compounds, conditions and so on, they can become beasts we want to keep away.
Dear Baqn
1. I see lot of red flags raised with regard to BHT above. the fun part is , when I was searching for videos on how to disolve BHT on YouTube, I even found a video prescribing BHT tablets daily as a health supplement. I'm not claiming any credibility based on that video, but my understanding is that BHT apart from being banned as a food additive in EU & Australia, it is not red flagged anywhere else. also even in this forum, I haven't come across any postings which details BHT as such an harmful ingredients, in fact the Dunn's article I've quoted in my previous post, also does't describe BHT as a must avoid or anything a soap-maker should avoid. Anyway thank you for yours input and I'll try to do little further research on this subject. On the other hand, finding certain ingredients, such as ROE is nearly impossible where I live, unless I order online.
2. Isn't soap is a mix of both salts of oil & water, I mean an emulsified mix(hope I've used the correct words here), If so what's with water should reach oils/saponified salts also isn't it. Isn't that the reason why water soluble colours disperse in the diluted soap, without being stay separated only in the water. Correct me if my understanding is wrong.
3. Well understood
4. I'm also totally against using carcinogenic ingredients in soaps, in fact finding such an ingredient in a baby shampoo is what go me into soapmaking. So far I have not found a paper or a authorized entity categorizing BHT as carcinogenic, in fact, as I learnt its added in food as antioxidant/preservative in US & categorized as GRAS ingredient. as far as chemical reactions, I seriously lack knowledge on what it can turn out to be when mixed with rest of the soap, in fact I do not have any short of idea what could be the results between the ingredients. ie, table salt turns the soap into honey thick syrup, but I have no idea what it ready does (I think
@DeeAnna wrote about this), the Castor Oil plant produces one of the potent toxin, few grain of such is said to be enough to kill a man, But we use castor oil as a preferred ingredient in soaps - again I have no idea whether traces of such toxin is present in the castor oil. Let me keep reading on this subject, I'm supposed to give some samples to a laboratory to recommend a thickener and preservative to my soaps, they have requested me to make 5 liters of my finished product so that they can try few ingredients to reach my expectations. I'm planning to add BHT to that batch for the moment, and keep my search out for a better ingredient.
Many thanks.