I've had separation of palm oil where it's like a butter-like consistency at the bottom of the bucket with a syrupy oil on top. I just stirred it really well until it mixed together. However, it wasn't a problem since it was only an 8 pound bucket.
Once I decided I wanted to continue soaping, I purchased a 50 lb bucket and over a period of time it did separate. I didn't stir it at first because I thought it wouldn't make a difference. I ended up with a couple of batches with the spotty look which I found out were little pieces of the palm. I could still use the soap but it taught me a lesson. If I want consistent results when I make batches, I should stir to make sure the palm is well incorporated. Admittedly, it can be a pain in the butt.
I wish I had thought of separating it into smaller containers. I could have saved a lot of time and made it a lot easier if I had only gone to the Dollar Store and bought storage containers with snap-on lids.
Anyway, I have problems with the aesthetic outcome of my batches without contributing to it by not stirring the palm. Some people may say “if your soaps turn out fine, don't worry about your palm”. If? I don’t want to take a chance on
if my batch will turn out fine. I have a small budget for buying supplies and I want my soap to turn out the best it can especially since I’m very capable of making bone-headed mistakes. (But I blame these on gremlins. :wink: ) I don’t want to worry about inconsistencies created by separated palm. I appreciate the helpful tips from the experienced and knowledgeable soapers on this forum. I only wish I had learned about separating palm into smaller containers along time ago. My point is if you want consistent results then check your palm and stir it if it has separated. However, if you don't need to make sure your recipes turn out the same every time then don't worry about it. As Healinya mentioned, the superfat, stearic, palmitic and other values might be off a little but probably not enough to create a serious problem with a batch.
Now after saying all of this, you can buy homogenized palm so you don’t have to stir. You just have to remember that it can melt in hot weather during shipping and then you would have to stir it. I’ve tried homogenized palm and it’s really easy to use. You might prefer this option if you buy in bulk and don’t want to worry about stirring the palm oil.